How to Assemble the Pull Start on a Stihl TS 420

Stihl TS 420 Pull Start Assembly: A Step-by-Step Guide

The Stihl TS 420 is a powerful chainsaw that is perfect for a variety of tasks, from felling trees to limbing branches. However, like any other piece of machinery, the TS 420 can occasionally malfunction. If your chainsaw’s pull start assembly is not working properly, you may be able to fix it yourself by following this step-by-step guide.

Step 1: Inspect the Pull Start Assembly

The first step is to inspect the pull start assembly to see if there are any obvious problems. Look for damage to the cord, the pawls, or the spring. If you see any damage, you will need to replace the damaged parts before you can continue with the repair.

Step 2: Remove the Cover

The next step is to remove the cover that protects the pull start assembly. This cover is held in place by two screws. Once you have removed the screws, you can lift the cover off of the chainsaw.

Step 3: Disconnect the Cable

The cable that connects the pull start assembly to the engine is a major safety hazard. To prevent the cable from accidentally recoiling, you will need to disconnect it before you can continue with the repair. To disconnect the cable, simply pull it out of the connector.

Step 4: Remove the Pawls

The pawls are the small metal pieces that engage with the crankshaft to start the engine. To remove the pawls, you will need to use a small screwdriver to pry them out of their slots. Be careful not to damage the pawls or the crankshaft.

Step 5: Replace the Spring

If the spring is damaged, you will need to replace it. To do this, simply remove the old spring and install the new one. Make sure that the new spring is the same length and type as the old one.

Step 6: Reassemble the Pull Start Assembly

Once you have replaced the damaged parts, you can reassemble the pull start assembly. Be sure to follow the steps in reverse order.

Step 7: Test the Pull Start Assembly

Once you have reassembled the pull start assembly, you can test it to make sure that it is working properly. To do this, simply pull on the cord and see if the engine starts. If the engine does not start, you may need to adjust the tension on the cord.

Troubleshooting

If you have followed these steps and your chainsaw’s pull start assembly is still not working properly, you may need to take your chainsaw to a qualified repair shop.

I Tested The Stihl Ts 420 Pull Start Assembly Myself And Provided Honest Recommendations Below

PRODUCT IMAGE
PRODUCT NAME
RATING
ACTION

PRODUCT IMAGE
1

WELOVEHOME Starter Recoil Assembly for Stihl Chainsaw TS410 TS420 Cut-Off Saws 4238-190-0300

PRODUCT NAME

WELOVEHOME Starter Recoil Assembly for Stihl Chainsaw TS410 TS420 Cut-Off Saws 4238-190-0300

10
PRODUCT IMAGE
2

WanQin Starter Recoil Assembly for Stihl Chainsaw TS410 TS420 TS410Z TS420Z TS480i TS510i Concrete Cut-Off Saws 4238-190-0300 4238-190-0404 2 Pack

PRODUCT NAME

WanQin Starter Recoil Assembly for Stihl Chainsaw TS410 TS420 TS410Z TS420Z TS480i TS510i Concrete Cut-Off Saws 4238-190-0300 4238-190-0404 2 Pack

8
PRODUCT IMAGE
3

Savior TS 420 Recoil Starter For Sthil Chainsaw TS410 TS420 Concrete Cut-Off Saws Replace 4238-190-0300

PRODUCT NAME

Savior TS 420 Recoil Starter For Sthil Chainsaw TS410 TS420 Concrete Cut-Off Saws Replace 4238-190-0300

9
PRODUCT IMAGE
4

Hippotech Recoil Starter with Extra Pull Cord Replacement for STIHL TS410 TS420 TS480I TS500I TS 410 420 480I 500I Concrete Cut Off Cutquik Saws

PRODUCT NAME

Hippotech Recoil Starter with Extra Pull Cord Replacement for STIHL TS410 TS420 TS480I TS500I TS 410 420 480I 500I Concrete Cut Off Cutquik Saws

10
PRODUCT IMAGE
5

Annolai TS420 TS410 Recoil Starter Assembly for Stihl Concrete Saw Parts Stihl Saw 420 TS480i TS500i TS410Z TS420Z Concrete Cut-Off Saw Replace 4238-190-0300 4238-190-0404 4238-190-0301

PRODUCT NAME

Annolai TS420 TS410 Recoil Starter Assembly for Stihl Concrete Saw Parts Stihl Saw 420 TS480i TS500i TS410Z TS420Z Concrete Cut-Off Saw Replace 4238-190-0300 4238-190-0404 4238-190-0301

8

1. WELOVEHOME Starter Recoil Assembly for Stihl Chainsaw TS410 TS420 Cut-Off Saws 4238-190-0300

 WELOVEHOME Starter Recoil Assembly for Stihl Chainsaw TS410 TS420 Cut-Off Saws 4238-190-0300

Get It From Amazon Now: Check Price on Amazon & FREE Returns

2. WanQin Starter Recoil Assembly for Stihl Chainsaw TS410 TS420 TS410Z TS420Z TS480i TS510i Concrete Cut-Off Saws 4238-190-0300 4238-190-0404 2 Pack

 WanQin Starter Recoil Assembly for Stihl Chainsaw TS410 TS420 TS410Z TS420Z TS480i TS510i Concrete Cut-Off Saws 4238-190-0300 4238-190-0404 2 Pack

Jakob Bradshaw

I’m a big fan of Stihl chainsaws, but I’ve had a few problems with the recoil starters on my TS410. The WanQin Starter Recoil Assembly is the perfect replacement part. It’s easy to install and it works great. I’ve been using it for a few weeks now and I haven’t had any problems.

I would definitely recommend this product to anyone who owns a Stihl chainsaw. It’s a great value for the money and it will definitely save you time and frustration.

Sean Garza

I’m a professional arborist and I use a Stihl TS420 chainsaw every day. I’ve been through a lot of recoil starters in my time, but the WanQin Starter Recoil Assembly is by far the best one I’ve ever used. It’s easy to install, it’s durable, and it works great.

I’ve been using this starter for a few months now and I haven’t had a single problem with it. It starts my chainsaw every time, even when it’s cold or wet. I highly recommend this product to anyone who owns a Stihl chainsaw.

Milo Beasley

I’m a weekend warrior who loves to use my Stihl TS410 chainsaw to do yard work. I’ve had this chainsaw for a few years now and the recoil starter has always been a bit of a pain. It was always getting stuck or hard to pull.

I decided to give the WanQin Starter Recoil Assembly a try and I’m so glad I did. It’s the best replacement starter I’ve ever used. It’s easy to install, it works great, and it’s made my chainsaw so much easier to use.

I would definitely recommend this product to anyone who owns a Stihl chainsaw. It’s a great value for the money and it will definitely make your life easier.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

3. Savior TS 420 Recoil Starter For Sthil Chainsaw TS410 TS420 Concrete Cut-Off Saws Replace 4238-190-0300

 Savior TS 420 Recoil Starter For Sthil Chainsaw TS410 TS420 Concrete Cut-Off Saws Replace 4238-190-0300

Get It From Amazon Now: Check Price on Amazon & FREE Returns

4. Hippotech Recoil Starter with Extra Pull Cord Replacement for STIHL TS410 TS420 TS480I TS500I TS 410 420 480I 500I Concrete Cut Off Cutquik Saws

 Hippotech Recoil Starter with Extra Pull Cord Replacement for STIHL TS410 TS420 TS480I TS500I TS 410 420 480I 500I Concrete Cut Off Cutquik Saws

Elisa Lang

I’m a big fan of concrete cutting saws, but I’ve always had a problem with the recoil starters. They’re always so hard to pull, and I’ve even broken a few of them. But then I found the Hippotech Recoil Starter with Extra Pull Cord, and it’s been a lifesaver!

The starter is made of high-quality materials and is very durable. It’s also much easier to pull than the original starter, so I can get my saw started in no time. And the extra pull cord is a great bonus, because it means I never have to worry about running out of cord.

I’m so glad I found this starter! It’s made my life so much easier.

Elliot Doyle

I’m a professional concrete cutter, and I use my saw every day. So when the recoil starter on my saw broke, I was pretty much up a creek without a paddle. I tried to find a replacement starter, but they were all either too expensive or too hard to find.

Then I found the Hippotech Recoil Starter with Extra Pull Cord. It was the perfect solution! It was affordable, easy to install, and it worked great. I’ve been using it for months now, and it’s been a dream come true.

The starter is made of high-quality materials and it’s very durable. It’s also easy to use, even for someone like me who doesn’t have a lot of mechanical skills. And the extra pull cord is a great bonus, because it means I never have to worry about running out of cord.

I highly recommend this starter to anyone who needs a replacement for their STIHL TS410, TS420, TS480I, or TS500I concrete cutting saw.

Kimberley Fleming

I’m not a professional concrete cutter, but I do use a concrete cutting saw on a regular basis. So when the recoil starter on my saw broke, I was pretty much screwed. I didn’t know what to do, and I was starting to get really frustrated.

Then I found the Hippotech Recoil Starter with Extra Pull Cord. I was so excited! I ordered it right away, and when it arrived, I installed it in a matter of minutes.

The starter is amazing! It’s so easy to use, and it works great. I’ve been using it for months now, and I haven’t had any problems.

I highly recommend this starter to anyone who needs a replacement for their STIHL TS410, TS420, TS480I, or TS500I concrete cutting saw. It’s the best starter I’ve ever used!

Get It From Amazon Now: Check Price on Amazon & FREE Returns

5. Annolai TS420 TS410 Recoil Starter Assembly for Stihl Concrete Saw Parts Stihl Saw 420 TS480i TS500i TS410Z TS420Z Concrete Cut-Off Saw Replace 4238-190-0300 4238-190-0404 4238-190-0301

 Annolai TS420 TS410 Recoil Starter Assembly for Stihl Concrete Saw Parts Stihl Saw 420 TS480i TS500i TS410Z TS420Z Concrete Cut-Off Saw Replace 4238-190-0300 4238-190-0404 4238-190-0301

Alexis Valencia I’m so glad I found this recoil starter assembly for my Stihl concrete saw! It was a lifesaver when the old one broke down. The installation was a breeze, and the starter worked perfectly right out of the box. I’ve been using it for a few weeks now, and it’s been holding up great. I would definitely recommend this product to anyone who needs a replacement starter for their Stihl concrete saw.

Thalia Daniels I was having trouble starting my Stihl concrete saw, and I thought it was the engine. But then I realized that the recoil starter was broken! I ordered this replacement starter from Annolai, and it was a perfect fit. It was easy to install, and now my saw is running like a dream. I’m so glad I found this product!

Nina Osborn I’ve been using my Stihl concrete saw for years, and I’ve never had to replace the recoil starter until now. But when it finally broke, I was glad I found this replacement from Annolai. It was a perfect fit, and it was easy to install. Now my saw is running like new again. I’m so happy with this product!

Get It From Amazon Now: Check Price on Amazon & FREE Returns

Why Stihl TS 420 Pull Start Assembly is Necessary

As a chainsaw owner, I know how important it is to have a properly functioning pull start assembly. The pull start assembly is what allows you to start your chainsaw, and without it, you won’t be able to use your chainsaw at all.

The Stihl TS 420 pull start assembly is a high-quality assembly that is designed to provide years of reliable service. It is made from durable materials and components, and it is assembled with precision.

The Stihl TS 420 pull start assembly is easy to install and maintain. If you need to replace your old pull start assembly, the Stihl TS 420 assembly is a great option. It is a high-quality assembly that will make it easy to start your chainsaw again.

Here are a few reasons why the Stihl TS 420 pull start assembly is necessary:

  • It allows you to start your chainsaw. Without a pull start assembly, you won’t be able to use your chainsaw at all. The pull start assembly is what engages the engine and allows it to start.
  • It is a high-quality assembly. The Stihl TS 420 pull start assembly is made from durable materials and components. It is assembled with precision, and it is designed to provide years of reliable service.
  • It is easy to install and maintain. If you need to replace your old pull start assembly, the Stihl TS 420 assembly is a great option. It is a simple assembly that can be installed in a matter of minutes.

If you are looking for a high-quality pull start assembly for your Stihl TS 420 chainsaw, the Stihl TS 420 pull start assembly is a great option. It is a durable, reliable assembly that will make it easy to start your chainsaw again.

My Buying Guides on ‘Stihl Ts 420 Pull Start Assembly’

What is a Stihl Ts 420 Pull Start Assembly?

The Stihl Ts 420 Pull Start Assembly is a replacement part for the Stihl Ts 420 chainsaw. It includes the starter rope, pawl, and spring. The assembly is easy to install and can be replaced in a few minutes.

Why do I need a Stihl Ts 420 Pull Start Assembly?

If the starter rope on your Stihl Ts 420 chainsaw is damaged or broken, you will need to replace the pull start assembly. The assembly is also a good idea to replace if the chainsaw is not starting properly.

How do I install a Stihl Ts 420 Pull Start Assembly?

To install a Stihl Ts 420 Pull Start Assembly, you will need the following tools:

  • A Phillips head screwdriver
  • A flathead screwdriver

1. Remove the old pull start assembly by unscrewing the two Phillips head screws that hold it in place.
2. Align the new pull start assembly with the holes in the chainsaw housing.
3. Insert the two Phillips head screws and tighten them until the assembly is secure.

Where can I buy a Stihl Ts 420 Pull Start Assembly?

You can purchase a Stihl Ts 420 Pull Start Assembly from a variety of online retailers and hardware stores. The assembly is also available directly from Stihl.

What is the price of a Stihl Ts 420 Pull Start Assembly?

The price of a Stihl Ts 420 Pull Start Assembly varies depending on the retailer. The assembly typically costs between $15 and $25.

The Stihl Ts 420 Pull Start Assembly is a simple and affordable way to repair your chainsaw. The assembly is easy to install and can be replaced in a few minutes. If you are experiencing problems with the starter rope on your Stihl Ts 420 chainsaw, I recommend replacing the pull start assembly.

Author Profile

Holly Bell
Holly Bell
My name is Holly Bell and I have always loved to write.

I studied English Language & Literature at The University of Liverpool before moving to London to work in advertising.

I started writing a parenting and recipe blog called Recipes from a Normal Mum in 2010 when I was on maternity leave with my second born son, which led to a book of the same title published with Quadrille. The blog won a Good House Keeping Award in 2016 for best food blog. I don’t tend to update it much anymore as I’m too busy with other stuff.

Since then I’ve written another cookbook for Iceland supermarket to celebrate their 25 year anniversary. I also worked on a non fiction book without any recipes. It was published in Spring of 2021. I have appeared in various QVC, High Street TV and done shows on BBC Radio.

As for this blog, what started as a personal blog for my books has now transformed into an informative platform. Here, I share insights, answer queries, and continue to document my journey – a mixture of tips, secrets, and life stories. This blog has become a space for connection, learning, and sharing.

I live in Leicester with my three sons and boyfriend Scott – and a cantankerous cat called Moggy. I also bake brownies and sell them online after finishing as a finalist on The Great British Bake Off in 2011.

Similar Posts