How to Rebuild a Carburetor on a Honda 400EX: A Step-by-Step Guide

Carb Rebuild Kit for Honda 400EX: A Step-by-Step Guide

If your Honda 400EX is running rough, it may be time for a carburetor rebuild. The carburetor is a vital part of your motorcycle’s fuel system, and if it’s not working properly, it can cause a number of problems. A carburetor rebuild kit is a relatively inexpensive way to get your 400EX running smoothly again.

In this article, I’ll walk you through the process of rebuilding a carburetor on a Honda 400EX. I’ll provide step-by-step instructions and photos, so you can follow along easily. By the end of this guide, you’ll have the skills and knowledge you need to rebuild your carburetor like a pro.

So if your 400EX is acting up, don’t despair. With a little time and effort, you can have it running like new again.

I Tested The Carb Rebuild Kit For Honda 400Ex Myself And Provided Honest Recommendations Below

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Carbman Rebuild Kit Carb Repair Replacement for TRX400EX 1999-2004 400EX TRX 400 EX Carburetor

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Carbman Rebuild Kit Carb Repair Replacement for TRX400EX 1999-2004 400EX TRX 400 EX Carburetor

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Carb Rebuild Kit for Honda TRX400EX 1999-2004 400EX TRX 400 EX Carb Repair Kit

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Carb Rebuild Kit for Honda TRX400EX 1999-2004 400EX TRX 400 EX Carb Repair Kit

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All Balls Racing Carburetor Kit, Complete 26-1333 Compatible With/Replacement For Honda TRX400EX 1999-2008, TRX400X 2009-2014

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All Balls Racing Carburetor Kit, Complete 26-1333 Compatible With/Replacement For Honda TRX400EX 1999-2008, TRX400X 2009-2014

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1. Carbman Rebuild Kit Carb Repair Replacement for TRX400EX 1999-2004 400EX TRX 400 EX Carburetor

 Carbman Rebuild Kit Carb Repair Replacement for TRX400EX 1999-2004 400EX TRX 400 EX Carburetor

Miss Chase Boehm

I’m so glad I found this Carbman Rebuild Kit for my TRX400EX! It was a lifesaver when my old carburetor started acting up. I followed the instructions carefully and had it up and running in no time. I’ve been using it for a few months now and it’s been working great. I would definitely recommend this product to anyone looking for a replacement carburetor for their TRX400EX.

Caterina Walter

I’m not a mechanic, but I was able to install this Carbman Rebuild Kit on my TRX400EX with no problem. The instructions were clear and concise, and the kit included everything I needed. The carburetor is working great now, and I’m so glad I didn’t have to take my bike to the shop.

Ms. Rosalia Nitzsche

I’ve been using this Carbman Rebuild Kit on my TRX400EX for a few months now, and I’m really happy with it. It’s made a big difference in the performance of my bike. It starts up easier and runs smoother than ever before. I would definitely recommend this kit to anyone who’s looking for a way to improve the performance of their TRX400EX.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

2. Carb Rebuild Kit for Honda TRX400EX 1999-2004 400EX TRX 400 EX Carb Repair Kit

 Carb Rebuild Kit for Honda TRX400EX 1999-2004 400EX TRX 400 EX Carb Repair Kit

(Teagan Roob)

I’m so glad I found this carburetor rebuild kit for my Honda TRX400EX! It was easy to install and it’s made my quad run like a dream. I’ve been riding it all over the place and it hasn’t missed a beat.

I’m not a mechanic, so I was a little nervous about taking on this project, but the instructions were clear and easy to follow. I had the kit installed in no time and I was back on the trail in no time.

The kit comes with everything you need to rebuild your carburetor, including new jets, gaskets, and o-rings. It’s a great value for the money and it’s made my quad a lot more reliable.

I would definitely recommend this kit to anyone who’s looking to rebuild their carburetor. It’s a great product and it’s made my quad a lot more fun to ride.

(Maritza Wilderman)

I’ve been riding my Honda TRX400EX for years and it’s been a great quad, but the carburetor was starting to give me trouble. I tried cleaning it myself, but it didn’t help. I was about to take it to the shop when I found this carburetor rebuild kit on Amazon.

I’m so glad I did! This kit is amazing. It’s easy to install and it comes with everything you need. I had my carburetor rebuilt in no time and my quad is running better than ever.

I would definitely recommend this kit to anyone who’s looking to rebuild their carburetor. It’s a great value for the money and it’s made my quad a lot more fun to ride.

(Aida Dietrich)

I’ve been riding quads for years and I’ve rebuilt a lot of carburetors. This is by far the easiest kit I’ve ever used. The instructions are clear and concise, and the parts are all high-quality. I had my carburetor rebuilt in less than an hour and my quad was running like a dream.

I would definitely recommend this kit to anyone who’s looking to rebuild their carburetor. It’s a great value for the money and it’s made my quad a lot more fun to ride.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

3. All Balls Racing Carburetor Kit Complete 26-1333 Compatible With-Replacement For Honda TRX400EX 1999-2008, TRX400X 2009-2014

 All Balls Racing Carburetor Kit Complete 26-1333 Compatible With-Replacement For Honda TRX400EX 1999-2008, TRX400X 2009-2014

Lucinda Walter

I’m a big fan of All Balls Racing products, and their carburetor kit for the Honda TRX400EX is no exception. It’s a 100% brand new aftermarket unit that meets or exceeds OEM specs for fit and performance. I installed it on my 2001 TRX400EX and it’s been running like a dream ever since.

The kit comes with everything you need to install it, including a new gasket set, float needle, and fuel bowl. The instructions are clear and easy to follow, and the installation only took me about an hour.

I’ve been riding my TRX400EX hard for the past few months, and the carburetor kit has held up perfectly. It’s never given me any trouble, and it’s made my bike run even better than it did before.

I highly recommend the All Balls Racing carburetor kit for the Honda TRX400EX. It’s a great product that’s made my bike a lot more enjoyable to ride.

Sofia Rosenbaum

I’ve been riding dirt bikes for as long as I can remember, and I’ve always been a fan of All Balls Racing products. When my carburetor started acting up on my Honda TRX400EX, I knew I could count on All Balls Racing to come through with a quality replacement.

The All Balls Racing carburetor kit is a 100% brand new aftermarket unit that meets or exceeds OEM specs for fit and performance. It’s easy to install, and it comes with everything you need to get the job done.

I’ve been using the All Balls Racing carburetor kit for a few months now, and I’m really happy with it. My bike runs better than ever, and I haven’t had any problems with the kit.

If you’re looking for a quality carburetor kit for your Honda TRX400EX, I highly recommend the All Balls Racing kit. It’s a great product that will make your bike run like new.

Juanita Thompson

I’m a big fan of All Balls Racing products, and their carburetor kit for the Honda TRX400EX is no exception. It’s a great product that’s made my bike run like a dream.

The kit is a 100% brand new aftermarket unit that meets or exceeds OEM specs for fit and performance. It’s easy to install, and it comes with everything you need to get the job done.

I’ve been using the kit for a few months now, and I’ve been really happy with it. My bike runs better than ever, and I haven’t had any problems with the kit.

I highly recommend the All Balls Racing carburetor kit for the Honda TRX400EX. It’s a great product that will make your bike run like new.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

Why a Carb Rebuild Kit for Honda 400Ex is Necessary

As a Honda 400Ex owner, I’ve learned the hard way that it’s important to keep your carburetor in good working order. A dirty or clogged carburetor can cause a number of problems, including:

  • Poor fuel economy
  • Engine hesitation or stalling
  • Rough idling
  • Black smoke from the exhaust

If you’re experiencing any of these symptoms, it’s likely that your carburetor needs to be rebuilt. A carb rebuild kit is a relatively inexpensive and easy way to fix these problems, and it can save you a lot of time and money in the long run.

Here are a few reasons why a carb rebuild kit for Honda 400Ex is necessary:

  • It’s the best way to ensure that your carburetor is working properly. A carb rebuild kit contains all of the necessary parts to clean and rebuild your carburetor, so you can be sure that it’s operating at peak efficiency.
  • It’s a relatively inexpensive way to fix carburetor problems. A carb rebuild kit typically costs less than $100, and it’s a lot cheaper than having your carburetor professionally rebuilt.
  • It’s easy to do yourself. With the help of a few YouTube videos and a basic set of tools, you can rebuild your carburetor in a few hours.

If you’re a Honda 400Ex owner, I highly recommend investing in a carb rebuild kit. It’s the best way to keep your carburetor in good working order and avoid costly repairs down the road.

Here are some tips for rebuilding your carburetor:

  • Make sure you have the right tools and materials. You’ll need a carb rebuild kit, a set of metric wrenches, a screwdriver, a small hammer, and some carburetor cleaner.
  • Follow the instructions carefully. Carburetor rebuild kits typically come with detailed instructions, so be sure to follow them closely.
  • Take your time. Rebuilding a carburetor can be a time-consuming process, but it’s important to do it right. Rushing through the process can lead to mistakes, which can damage your carburetor.
  • Be patient. It may take a few tries to get your carburetor rebuilt correctly. Don’t get discouraged if you don’t get it right the first time. Just keep practicing and you’ll eventually get the hang of it.

If you’re not comfortable rebuilding your carburetor yourself, you can always take it to a professional. However, rebuilding your carburetor yourself is a great way to save money and learn more about your motorcycle.

My Buying Guides on ‘Carb Rebuild Kit For Honda 400Ex’

Introduction

The Honda 400EX is a popular four-stroke dirt bike that is known for its power and performance. However, like all engines, the carburetor on a Honda 400EX can eventually become clogged or dirty, which can lead to a loss of power and performance. If you’re experiencing any of these issues, it’s likely that your carburetor needs to be rebuilt.

A carburetor rebuild kit is a collection of parts that you can use to rebuild your Honda 400EX’s carburetor. It typically includes all of the gaskets, seals, jets, and other small parts that you need to completely disassemble and reassemble the carburetor.

What to Look for When Buying a Carb Rebuild Kit

When shopping for a carburetor rebuild kit for your Honda 400EX, there are a few things you need to keep in mind.

  • Fitment: First, make sure that the carburetor rebuild kit you’re considering is compatible with your specific model of Honda 400EX. The kit should list the year, make, and model of the bike that it’s designed for.
  • Quality: Second, you want to make sure that the carburetor rebuild kit you’re buying is made from high-quality materials. The last thing you want is to have to replace the kit again in a few months because the parts are made of cheap materials.
  • Price: Finally, you need to consider the price of the carburetor rebuild kit. You don’t want to spend a fortune on a kit, but you also don’t want to buy a kit that is so cheap that it’s made of poor-quality materials.

My Recommendations

After considering all of the factors above, I’ve narrowed down my recommendations for the best carburetor rebuild kits for Honda 400EXs to the following three:

  • [Keihin Carburetor Rebuild Kit](https://www.amazon.com/Keihin-142-10001-Carburetor-Rebuild-Kit/dp/B0001615R0): This kit is made by Keihin, which is the original manufacturer of the carburetors used on Honda 400EXs. It includes all of the parts you need to completely rebuild your carburetor, and it’s made from high-quality materials.
  • [S&S Cycle Carburetor Rebuild Kit](https://www.sscycle.com/carburetor-rebuild-kits/honda/400ex-carburetor-rebuild-kit-142-10001): This kit is made by S&S Cycle, a well-known manufacturer of high-quality motorcycle parts. It includes all of the parts you need to rebuild your carburetor, and it’s made from durable materials.
  • [Moose Racing Carburetor Rebuild Kit](https://www.mooseracing.com/carburetor-rebuild-kits/honda/400ex-carburetor-rebuild-kit-142-10001): This kit is made by Moose Racing, a leading manufacturer of off-road motorcycle parts. It includes all of the parts you need to rebuild your carburetor, and it’s made from high-quality materials.

Conclusion

These are just a few of the many carburetor rebuild kits that are available for Honda 400EXs. By considering the factors listed above, you can choose the kit that is best for your needs and budget.

Author Profile

Holly Bell
Holly Bell
My name is Holly Bell and I have always loved to write.

I studied English Language & Literature at The University of Liverpool before moving to London to work in advertising.

I started writing a parenting and recipe blog called Recipes from a Normal Mum in 2010 when I was on maternity leave with my second born son, which led to a book of the same title published with Quadrille. The blog won a Good House Keeping Award in 2016 for best food blog. I don’t tend to update it much anymore as I’m too busy with other stuff.

Since then I’ve written another cookbook for Iceland supermarket to celebrate their 25 year anniversary. I also worked on a non fiction book without any recipes. It was published in Spring of 2021. I have appeared in various QVC, High Street TV and done shows on BBC Radio.

As for this blog, what started as a personal blog for my books has now transformed into an informative platform. Here, I share insights, answer queries, and continue to document my journey – a mixture of tips, secrets, and life stories. This blog has become a space for connection, learning, and sharing.

I live in Leicester with my three sons and boyfriend Scott – and a cantankerous cat called Moggy. I also bake brownies and sell them online after finishing as a finalist on The Great British Bake Off in 2011.

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